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Fluor JV as the contractor for the I-35 Northeast Expansion

Joint Venture led by Fluor Selected as Contractor for I-35 NEX South Project in Texas (USA)

Construction Front Team by Construction Front Team
August,2023
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Texas Department of Transportation (TxDOT) has selected Lone Star Constructors, a joint venture between Fluor Corporation and Austin Bridge & Road, as the design, construction and capital maintenance contractor for the Interstate 35 (I-35) Northeast Expansion (NEX) South Project in San Antonio, Texas.

When completed, the I-35 NEX South Project is expected to significantly improve one of the busiest corridors in Texas, which is currently used by more than 140,000 vehicles per day.

I-35 NEX South - Project & Contract Summary

Key Aspects

Details

Joint Venture

Lone Star Contractors (LSC) – Fluor Corporation (50%) and Austin Bridge & Road (50%)

Client

Texas Department of Transportation (TxDOT)

Contract Value

Circa $1.4B USD ($700M Fluor; $700M Austin Bridge & Road)

Contract Execution

2023

Construction Period

2024-2028 (expected)

Maintenance Period

5 years after completion (with optionality for two additional 5-year term extensions) 

Contract Style

Design Build Contract (DBC)

Capital Maintenance Contract (CMC)

Contract Scope

Design, construction and maintenance of approximately four miles of elevated lanes with corresponding interchanges and transitions at each end of the project

Lead Engineering Firm

AECOM Technical Services, Inc. (AECOM)

Lead Independent Quality Firm

Atlas Technical Consultants, LLC (Atlas)

Other JV Team Members

ACI Group, LLC Cobb

Fendley & Associates, Inc. Aguirre & Fields

 LP Rios Engineering, LLC SE3, LLC

The Transtec Group, Inc.

HVJ South Central Texas – M&J, Inc.

Maestas & Associates, LL

i35-nex-project-south-package-before-after
Present and Future Conditions for I-35 Sotuh Project (Source: www.txdot.gov)

I-35 NEX Project - Details

I-35 NEX - Project Background

Interstate 35 (I-35) plays a crucial role as a major gateway in the San Antonio area, facilitating transportation and connectivity. However, with the continuous growth of San Antonio, congestion along I-35 has become a pressing concern. 

To address this issue and ensure smoother traffic flow, the Texas Department of Transportation (TxDOT) has proposed a comprehensive improvement plan for I-35 northeast of downtown, which includes: 

  1. Adding managed lanes within the existing right-of-way to optimize traffic management and efficiency.
  2. Enhancing interchanges at Loop 1604, I-410 North, and I-410 South to accommodate the additional lanes and better meet the demands of a growing number of motorists.

I-35 NEX - Phases and Status (North, South, and Central)

The I-35 Northeast Expansion (NEX) project has been strategically divided into three separate construction phases to ensure efficient execution and align with the available funding. Below you can find a summary of the 3 phases and their status:

 

Construction Phase

Status

I-35 NEX Central

Construction commenced in 2022 

Planned completion in 2027

I-35 NEX South (*This package)

Contract awarded in 2023

Construction to start in 2024

Planned Completion in 2028

I-35 NEX North

Timelines to be confirmed.

I-35_NEX Map
I-35 NEX project map (source: https://www.sachamber.org)

I-35 NEX South Project - Detailed Scope

The scope of works includes a design and build contract (DBC) and a 5-year capital maintenance agreement (CMC), which include time-extension options embedded. 

Key elements of the DBC are:

  • The design and construction of three new elevated express lanes along I-35 in each direction, two non-tolled general purpose lanes and one non-tolled high occupancy vehicle (HOV) lane.
  • Addition of direct connectors at I-410 South

Key Elements of the CMC are: 

  • A five-year road maintenance capital maintenance contract with the provision for two additional 5-year term extensions. 
  • These extension options offer the flexibility to address any evolving transportation needs and ensure the sustained efficiency and reliability of the infrastructure over the long term.
  • Lone Star Contractors will consider capital maintenance beginning at the design phase to reduce long-term maintenance costs and minimize impacts during the Project’s life cycle.
Fluor-JV-wins-i-35-nex-south-map
I-35 NEX South Project Map (Source: www.txdot.gov)
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